Services

We Offer to our customers

ABOUT Our

services

At Techstar Molding, we provide reliable and efficient plastic injection molding services tailored to meet your production needs. From initial concept and prototyping to tooling, molding, and final assembly, we offer end-to-end solutions to help bring your product ideas to market. We take pride in delivering consistent quality and on-time results, handling every project with precision and attention to detail.

Whether you’re developing a new product or looking to scale existing production, Techstar Molding is your trusted partner in plastic manufacturing!

Consulting & Design

At Techstar Molding, we know that thoughtful design is fundamental to manufacturing high-quality parts. Our Consulting & Design services are tailored to address the critical factors that determine your project's success, combining expertise with a customer-focused approach to deliver exceptional results.

When evaluating your project, we focus on key considerations, such as:

Cost Reduction: Can design modifications reduce mold or part costs without compromising quality?
Material Selection: Which type of plastic is best suited to meet your specific performance and durability requirements?
Production Efficiency: How many cavities should the mold have to achieve optimal production efficiency?

By addressing these factors, we ensure your design is optimized for both performance and manufacturability.

Prototyping

At Techstar Molding, we specialize in transforming your vision into reality and streamlining the journey to production. If you’re working on a simple design or tackling a complex project, our custom plastic injection molding expertise is here to support you every step of the way.

We offer a full suite of Prototyping and Design services, including advanced Computer-Aided Design (CAD) and engineering support. At some point in the design process, it’s critical to put your idea into a CAD drawing, the universal language of part design. Once your project has been digitally mapped, it becomes fast and easy to get accurate quotes on tooling and prototyping, enabling a smooth transition to production molds.

Mold Construction

At Techstar Molding, we understand that great tooling is the foundation of successful injection molding. A well-designed, high-quality tool can serve your company reliably for years, driving efficiency, consistency, and product quality. Most of our tooling is guaranteed for a million cycles, ensuring long-term value for your investment.

When developing injection molding tools, several critical factors influence performance, cost-efficiency, and part quality; each outlined below:

Material Selection
- Steel: Exceptional durability, ideal for high-volume production.
- Aluminum: Lightweight and cost-effective, suited for smaller production runs or prototypes.
Cavity Count
- Single-Cavity Molds: Perfect for low-volume production or prototyping.
- Multi-Cavity Molds: Enhance efficiency for high-volume manufacturing.
Part Design
- Include draft angles and uniform wall thickness to minimize defects and simplify ejection.
- Address undercuts with advanced mechanisms like side actions or slides.
Manufacturability Analysis
- Mold Flow simulation to predict and prevent potential issues, such as warping, weld lines, and improper gate locations.
Production Optimization
- Reducing Cycle Times and ensuring tool durability to maximize cost-effectiveness.
Advanced Features
- Hot Runner Systems: Minimize waste and improve part quality.
- Family Molds: Produce multiple part designs in a single cycle.

We collaborate with a diverse network of domestic and international suppliers to ensure your tooling meets the highest standards for quality, cost, and timeliness. Our team works closely with you to:

Select the ideal materials for your project.
Determine the optimal cavity count for your production needs.
Choose the best vendor to provide a tailored solution that gets your project off to a strong start.

At Techstar Molding, we’re committed to delivering tooling that drives long-term success. By combining expertise in material selection, advanced design principles, and cutting-edge simulation tools, we ensure that your molds deliver consistent, high-quality results across every production cycle.

Plastic Injection Molding

Plastic injection molding is a widely used manufacturing process for producing plastic parts in large volumes. It involves injecting molten plastic into precision-engineered molds, where it cools and solidifies to form the desired shape. This method is renowned for its efficiency, accuracy, and versatility, making it indispensable across various industries such as industrial, consumer goods, electronics, and chemical packaging.

Plastic injection molding offers a combination of efficiency, precision, and cost-effectiveness that few other manufacturing methods can match.

Consistent Quality: Ideal for producing high volumes of identical parts with tight tolerances.
Versatile Materials: Supports a broad selection of engineering-grade plastics to meet performance, appearance, or regulatory requirements.
Design Freedom: Enables the production of complex geometries, fine details, and integrated features with minimal post-processing.
Scalable Manufacturing: From small batches to millions of parts, injection molding delivers efficiency at scale.

Whether you’re creating a new consumer product or a critical industrial component, injection molding delivers the repeatability and performance required in competitive markets.

We provide more than just manufacturing, we offer collaborative solutions tailored to your product needs.

Collaborative Design Support: Our team helps optimize your part for moldability, strength, and efficiency.
Prototyping & Testing: When needed, we can assist with early-stage validation using 3D-printed samples or short-run tooling.
In-House Tooling Management: We support both new tooling builds and ongoing maintenance of existing molds.
Full-Service Production: From material selection to final packaging, we manage the entire process under one roof.

We partner with clients of all sizes; from startups to industry leaders, bringing decades of experience and dependable results to every project.

While plastic injection molding is powerful, it’s not always the perfect solution, and we’ll help you determine that before you invest.

Honest Guidance: If your part is better suited for blow molding, thermoforming, or CNC machining, we’ll advise you accordingly.
Industry Referrals: We work with a network of trusted providers in related processes and can connect you with qualified partners.
Tailored Solutions: We help assess your volume, material, and timeline requirements to recommend the best manufacturing approach.

Assembly, Packing,
& Quality Control

At Techstar Molding, our operations are optimized to ensure exceptional quality and efficiency in manufacturing. If you need tailored packaging solutions, expert assembly, or rigorous quality assurance, we’re here to deliver results that exceed expectations. Our experienced operators inspect, trim, assemble, kit and package parts as they are produced. Each shift is further supported by a dedicated Quality Control Supervisor, who monitors the process and inspects for defects to guarantee superior part quality.

Flexible assembly capabilities ensure your components are expertly combined and finished to meet your production goals.

Manual or Automated Assembly: Combines various components into final products using manual labor or automated systems, tailored to project requirements.
Insert Molding: Incorporates components (e.g., metal inserts) into parts during the molding process for enhanced product functionality.
Sub-Assemblies: Prepares ready-to-use assemblies, simplifying integration into larger systems.
Finishing Services: Delivers ready-to-use products with professional finishes.

We offer tailored packing solutions to protect, organize, and present your products effectively for transport or retail.

Custom Packaging: Designs tailored packaging solutions such as blister packs, clamshells, or trays to meet specific needs.
Labeling & Barcoding: Applies identification labels and barcodes for streamlined retail or logistics operations.
Protective & Retail-Ready Packaging: Ensures products are securely packaged for transport or visually appealing for shelf display.
Bulk Packaging: Prepares large-scale packaging suitable for industrial shipments.
Kitting: Combines multiple components into convenient kits for streamlined distribution or use.

Warehouse & Shipping

At Techstar Molding, we provide custom manufacturing solutions paired with comprehensive warehousing and logistics services. If your business relies on Kanban systems or requires specialized storage and shipping options, we’re equipped to deliver seamless support tailored to your needs.

We offer flexible solutions tailored to your operational needs, whether you require on-site storage, third-party logistics, or just-in-time inventory management.

On-Site Warehousing
- Facilitates quick dispatch and reduces lead times.
- Ensures enhanced control over inventory management.
Third-Party Warehousing (3PL)
- Outsource storage and logistics to specialized providers.
- Ideal for expanding geographic reach and increasing flexibility.
Just-In-Time (JIT) Inventory Storage
- Minimizes holding costs by storing only what's immediately required.
- Perfect for customers with predictable demand patterns.
Customizable Storage Solutions
- Designed for oversized, fragile, or high-value items.
- Tailored to meet diverse customer requirements with precision.

Our shipping solutions are designed to meet a wide range of delivery needs, from urgent shipments to bulk freight, ensuring speed, reliability, and flexibility every step of the way.

Same-Day/Next-Day Shipping
- Ideal for time-sensitive deliveries.
- Requires advanced inventory and logistics coordination.
Standard Shipping
- Cost-effective for non-urgent orders.
- Suitable for bulk deliveries.
Freight Shipping
- Designed for large or heavy shipments.
- Includes less-than-truckload (LTL) and full-truckload (FTL) options.
Dropshipping
- Direct-to-customer shipping on behalf of clients.
- Eliminates the need for client-side inventory handling.
Customizable Delivery Options
- Scheduled deliveries for added convenience.
- Specialized handling for unique shipping requirements.